Magnetic coolant separator
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Magnetic Coolant Separator Manufacturers in India
Sunshine Technomech is one of the Prominent Magnetic coolant separator manufacturers in India, Suppliers and Distributors in India, We are committed to delivering high-performance and premium-quality magnetic coolant separators at competitive prices. our offered device is used by heavy industries to remove metallic particles, such as iron fillings, from cutting fluids used in machining processes. These machines easily separate out the particles, and strong magnets are attached to trap these particles. We have used a strong quality of rotating drum with a magnetic lining that attracts and collects metal particles. The new technological updates in these separators, such as high-gradient magnetic systems and the integration of automated cleaning systems, help increase the performance on a real-time basis.
Types of Magnetic coolant Separator
We As leading Magnetic Coolant Separator Manufacturers in India, We are offering various models tailored for light to heavy-duty industrial applications Such As:
- Permanent Magnetic Coolant Separator: These are our highly demanding magnetic coolant separators and are connected with powerful permanent magnets. It attracts and captures ferromagnetic particles from coolant fluids. The new technological non-Electrical operations can eliminate the need for an extra power source and are made with high-intensity rare-earth magnets, which can maintain strength over time. These are highly used in medium-scale grinding, honing, and lapping operations.
- Electromagnetic Coolant Separator: These separators are connected with strong and high-intensity electromagnets, which create extra intensity of magnetic field for separating the fine ferromagnetic particles. We have added an advanced type of controlling system, such as adjustable magnetic strength and on-demand operation, such as on or off. These features help for using them in large-scale machining sectors such as steel rolling mills and heavy-duty grinding operators.
- Drum Type Magnetic Coolant Separator: In this magnetic coolant separator, a high-quality rotating drum is attached with powerful magnets that can attract and separate ferromagnetic particles when coolant passes through the separator. These are genuine for using them in continuous operation and have a self-cleaning mechanism for collecting particles and reducing any kind of manual intervention. It can be used in multipole magnetic systems and large-scale machining facilities.
- Centrifugal Magnetic Separator: This kind of separator has a higher magnetic force as compared to other magnets due to its combining force of magnets and centrifugal force. This dual force can achieve the effective separation of fine magnetic particles. The new advanced level of automation helps with self-regulating and automatically adjusting the speed for giving optimal performance in many kinds of industries, such as micro-milling, drilling, and electronic component manufacturing.
- High-Intensity Magnetic Coolant Separator: This magnetic coolant has higher intensity and employs strong magnetic force. Due to this force, it can separate out submicron particles, and advanced filtering systems can improve coolant purity. In these magnetic coolant systems, we have added new technological smart controls for controlling the overall functions based on AI algorithms and help for optimizing the separation process.
Technical Specifications of Magnetic Coolant Separator
For more understanding of technical information about our magnetic coolant separator , we have mentioned below a technical sheet such as:
| Parameter | CMS-35 | CMS-65 | CMS-100 | CMS-150 | CMS-200 | CMS-400 (Dual) |
|---|---|---|---|---|---|---|
| Capacity (LPM) | 35 | 65 | 100 | 150 | 200 | 400 |
| Magnetic Intensity | Up to 3000 Gauss | Up to 4000 Gauss | Up to 4500 Gauss | Up to 5000 Gauss | Up to 5000 Gauss | Up to 6000 Gauss |
| Roller Diameter (mm) | 150 | 200 | 250 | 300 | 350 | 350 (Dual Rollers) |
| Roller Width (mm) | 200 | 300 | 400 | 500 | 600 | 800 (2x400 mm) |
| Magnetic Roller Material | Rare Earth Magnets | Rare Earth Magnets | Rare Earth Magnets | Rare Earth Magnets | Rare Earth Magnets | Rare Earth Magnets |
| Overall Dimensions (mm) | 500x400x450 | 600x500x500 | 800x600x600 | 1000x700x700 | 1200x800x750 | 1500x1000x800 |
| Power Supply | 0.5 HP, 220V | 1 HP, 220V | 1.5 HP, 220V | 2 HP, 220V | 3 HP, 220V | 5 HP, 220V |
| Weight (kg) | 40 | 75 | 120 | 180 | 250 | 450 |
| Coolant Retention (%) | 98 | 98 | 99 | 99 | 99.5 | 99.5 |
| Processing Efficiency | Up to 95% removal | Up to 97% removal | Up to 98% removal | Up to 98.5% removal | Up to 99% removal | Up to 99.5% removal |
Benefits of Magnetic Coolant Separator
Being the best magnetic coolant separator Distributors in India, all these types are filled with new technological upgrades and the best quality of raw materials, which gives multiple benefits, such as:
- Magnetic Filtration Mechanism: These all types of machines are equipped with high-intensity permanent magnets or rare-earth magnets for extracting the ferrous contaminants efficiently. These magnets are highly durable and able to be used in outside conditions also, and due to their higher separation quality, these can also be used in large industrial sectors.
- Integration with IoT and Industry 4.0: The new and modern MCS systems in these machines are connected with IoT technology and able to monitor each and every task on a real-time basis. The coolant filtration system can be visualized and operated remotely. This can reduce the maintenance cost and improve operational efficiency.
- Reduction in Maintenance Downtime: These magnetic coolant separators can reduce the overall contamination of ferrous materials in the machinery and equipment. It prevents any kind of blockages in multiple types of components, such as pumps. Valves and tooling systems. These overall functions help save labor costs and lead to higher productivity.
- Improves Surface Finishing: The metallic debris can damage the components and cause scratches, grooves, and imperfections. These magnetic coolant separators help maintain a clean and debris-free environment during the grinding operations. These machines have the perfect surface quality and also improved durability. All types of our machines are highly used in aerospace, automotive, and medical manufacturing industries.
Applications of Magnetic Coolant Separator
As a former magnetic coolant separator Suppliers in India, all types are highly used in multiple industrial applications such as:
- Machining fluid purification in workshops
- Grinding coolant filtration for precision tools
- Contaminant removal in automotive manufacturing
- Aerospace component production coolant cleaning
- Medical device machining contaminant control
- Turbine blade and engine part grinding
- Recycling facility metal recovery systems
- Hydraulic oil purification in industries
- Metal-polishing process coolant filtration
- CNC machine tool coolant maintenance
Sunshine Technomech is specialize as one of the prominent magnetic coolant separators manufacturers in India, Suppliers and Distributors our offered coolant designed to meet the diverse requirements of customers across the country, Whether for industrial machining processes, metalworking operations, or coolant filtration, our separators deliver superior efficiency and reliability, making them the ideal solution for maintaining fluid purity and enhancing machine performance.
