Magnetic Coolant Separator Manufacturers in Mumbai, Suppliers and Distributors in Mumbai
a href="https://www.sunshinetechnomech.com/" style="font-weight: bold;">Sunshine Technomech is well known Magnetic Coolant Separator Manufacturers in Mumbai, Suppliers and Distributors in Mumbai. Our separators assist industries to have cleaner coolant, better machining accuracy and greater tool life, which make production processes more efficient. Our Magnetic Coolant Separators are designed with high levels of construction and magnetism that ensures high performance and long service duration with very less maintenance. We provide tailor made, and standardized products to fit in different tank sizes, flow rates and industrial applications. Our products are simple to install, economical and assist in keeping a safe and more hygienic working area.
Types of Magnetic Coolant Separators
As leading Magnetic Coolant Separator manufacturers in Mumbai, offering the following Magnetic Coolant Separators:
Pipes or inline filters: Fitted directly in coolant or hydraulic pipes to eliminate ferrous impurities continually. The reduced-size units serve as a powerful Magnetic cleaner of coolants in fluid circulation systems.
Drum-Type Magnetic Separators: Type magnetic separators have been utilized to classify particles along magnetic line. The most widespread is the type that is a slow-rotating and motor-driven magnetic drum that is placed in a stainless steel trough. The particles of ferrous are attached to the drum surface and scraped off by a scraper blade, with the excess coolant being drained off systematically.
Rare Earth Magnets Separators: These are separators that capture very fine particles of ferrous by using high-intensity magnets made of Neodymium. In the highly corrosive and harsh industrial environments, the SS Magnetic Coolant Separator is much preferred because of its highly powerful magnetic force and sturdy stainless steel structure.
Paper Band Cum Magnetic Separator: Two-step filtration system whereby the coolant is filtered by a magnetic drum to remove bulk ferrous particles before the coolant is filtered using a paper filter to remove finer and non-magnetic particles. This arrangement is a high-precision Magnetic coolant filtration machine.
Wet Drum Magnetic Separators: Purposely engineered in designing and the separation of liquids and solids in high flow coolant systems, hence it is ideal as a consistent magnetic coolant removal system to both oil-based and water-based coolants.
Technical Specifications of Magnetic Coolant Separator
As well-known Magnetic Coolant Separator Suppliers in Mumbai, Provides detailed technical specifications of Magnetic Coolant Separator.
Parameter
Specification
Separation Principle
Magnetic drum separation
Magnet Type
Ferrite / Rare Earth (Neodymium)
Drum Material
Stainless Steel (SS)
Drum Diameter
150 mm to 300 mm (as per model)
Drum Length
300 mm to 1200 mm (as per requirement)
Magnetic Field Strength
Up to 3000 Gauss (Rare Earth)
Coolant Type
Water-based & Oil-based coolants
Flow Rate Capacity
25 to 200 LPM (customizable)
Drive Type
Geared motor driven
Motor Power
0.09 kW to 0.37 kW
Power Supply
230 V / 415 V AC, 50 Hz
Operating Mode
Continuous operation
Operating Temperature
Up to 60°C
Manufacturing Process of Magnetic Coolant Separator
Drive Mechanism Installation: A gear motor is installed to rotate the magnetic drum at a slow speed, allowing for continuous, automatic separation.
Scraper & Roller Fitting: A stainless steel scraper blade is positioned to remove trapped magnetic sludge from the drum's surface. A rubber roller is installed to press the captured waste, squeezing out residual coolant.
Finishing: The entire structure is tested for efficiency and durability.
Magnetic Drum Assembly: Permanent magnets (neodymium or strontium ferrite) are arranged in a specific, high-intensity magnetic circuit pattern. This assembly is enclosed in a non-magnetic shell, often stainless steel, to prevent magnetic loss.
Structural Housing Fabrication: A container or trough is fabricated, usually from Mild Steel (MS) or Stainless Steel (SS), to hold the coolant and allow it to pass over the drum.
Benefits of the Magnetic Coolant Separator
We are Magnetic Coolant Separator Distributors in Mumbai, offering all types made with new and upgraded multiple features such as:
Better Surface Finish: Finishing of a fine metal particle enhances precision and surface smoothness in machining and leads to maximization of quality and consistency in production.
Reduced Maintenance Costs: Reduces coolant cleaning, blockage of the system and downtime, which causes less maintenance work and low operational costs.
Effective Pollution Clean-up: Efficiently filters fine ferrous materials, metal dust and grinding sludge out of the coolant to provide clean and reusable cutting fluids to sustain the machining processes.
Extended Coolant Life: Removing metal contamination will prevent a decrease in the coolant and considerably extend the life of the coolant, as it will avoid the regular substitution and disposal expenses.
Reduced downtime of machines: Clean coolant facilitates the smooth running of the machines, reduces the wear of the tools and assists in ensuring that the machining is done at the same level throughout the entire production period.
Applications of Magnetic Coolant Separator
As Magnetic Coolant Separator Manufacturers in Mumbai, our all types are used in various types of industrial sectors such as:
Conventional Machine Tools: Applied to the office of the lathes, drilling, milling, and shaping machines to keep the metal separated and the coolant or cutting fluids to prolong the life of the coolant.
Automotive Industry: Applied in the manufacturing of components and grinding processes to ensure the quality and high production standards of the coolant are maintained.
Precision Engineering and Aerospace: Enhances fine metal contamination away from machining, which causes accuracy and surface quality.
Grinding Machines: It is used in surface and cylindrical, and center less grinders to eliminate fine ferrous material and grinding sludge to clean the coolant and provide a superior surface finish.
CNC Machine Tools: Used in machining centers, turning and CNC milling to keep the coolant clean, enhance the precision of machining, and shield machine parts.
Why Choose Us?
High-Quality Products: We are offering good, reliable Magnetic Coolant Separators that are able to comply with the performance standards of industries.
Effective Separating Performance: We use systems that are efficient in the removal of fine ferrous particles and metallic sludge to provide clean and reusable coolant.
Durable & Robust Design: We are made of high-quality materials that are durable and undergo a long service life, and operate in harsh environments.
Minimal Maintenance and Operation: The one that is planned to be in constant operation and be minimally maintained, and easy to handle.
Industry Expertise: It is identified as a manufacturer of Industrial magnetic coolant separator producer, providing highly reliable and industry-specific solutions to a variety of industries.
Sunshine Technomech is trusted Magnetic Coolant Separator Manufacturers in Mumbai, Suppliers and Distributors in Mumbai. We also offer high performance and reliable magnetic coolant separators that can clear ferrous particles and other impurities in industrial fluids. Our products are designed to be durable, energy-saving and performable with a low number of failures. We also provide tailored and standard models in order to suit varying tank capacity, flow and use. Separators will aid in quality of coolant, equipment protection and improved overall machining performance. We offer our full solution, which is efficient over the long run, cleaner industrial fluids, and streamlined manufacturing processes.
FAQ’s
It enhances the cleanliness of the coolant, increases the life of the coolant, improves the machine performance and lowers the maintenance and operating expenses.
Yes, it is also made to run for long without much maintenance and cleaned easily.
No, it is specifically tailored to eliminate ferrous (magnetic) particles. More filtration systems are needed for non-ferrous particles.