Paper Band Filter

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Paper Band Filter Manufacturers in Chennai

Sunshine Technomech is a leading Paper Band Filter Manufacturers in Chennai, Suppliers and Distributors in Chennai. Our Paper Band Filters can be used to eliminate impurities, solids, as well as contaminants, which make the fluids cleaner and the process more efficient. Our products are simple to install, manage and maintain and they offer cost effective and reliable solutions in filtration. We supply and sell Paper Band Filters that are used in effective filtration of liquids in the industrial and commercial use. We offer filters that are designed using durable materials and accurate engineering to offer stability and longevity of service. We have standard and tailored Paper Band Filter solutions to fit the various tank sizes, flow rates as well as individual industrial needs.

Types of Paper Band Filter

We are leading Paper Band Filter manufacturers in Chennai, We are offering high-efficiency MS paper band filtration systems, including green and customized solutions:

  • Compact Band Filter: A technology that is designed to have the smallest footprint possible and is characterized by high filtration capability, commonly utilized in a small area.
  • Vacuum Band Filter: It utilizes vacuum pressure to accelerate the filtration process and hence can achieve higher and faster filtration rates than is achievable with purely gravity-based types.
  • Gravity Paper Band Filter: This is the simplest variety in which the dirty coolant is pumped onto filter media, which is held on a mesh screen, after which uncontaminated fluid is directed to pass through the filter media by the force of gravity.
  • Conveyor Type Paper Band Filter: It is a geared motor-driven chain conveyor used to automatically remove clogged paper that is used up in the system.
  • Eco-Type (Non-Conveyor) Paper Band Filter: This is a cost-effective design with no moving conveyor; the paper is placed directly on the tank frame, and is a good option where the load is less than the capacity of the tank.
  • Magnetic Paper Band Filter: This is a type of filter that unites a magnetic separator with a paper band filter to remove first the ferrous contaminants, and to extend the life of the paper filter.

Technical Specifications of Paper band filter

As well-known Paper band filter Suppliers in Chennai, Provides detailed technical specifications of Paper band filter.

Specification Details / Options
Filtration TypePaper Band (Continuous Filter Paper)
Filter MediaDisposable cellulose / synthetic filter paper
Filtration AccuracyTypically 10–50 microns (customizable)
Flow Capacity50 – 2000 LPM (liters per minute) / Customized per application
Tank Capacity50 – 2000+ liters (depends on machine size)
Pump TypeMagnetic / Gear / Centrifugal Pump
Pump Power0.25 – 2.0 HP (model dependent)
Operating Voltage230 V / 415 V, 3-Phase, 50 Hz (standard industrial supply)
Material of ConstructionMild Steel / Stainless Steel (SS 304 / SS 316 optional)
Control PanelStarter with ON/OFF, Indicator, Auto Mode
Paper Band Width150 – 600 mm (varies by design)
Paper Roll Length10 – 50 m (standard; longer on request)
Automatic Paper AdvanceYes (electric / motorised)
Filtrate OutletInlet & Outlet Connections 1½″ – 3″ (custom pipe size available)
Accessories (Optional)Level Switch, Sight Glass, Paper Cutter, Overflow Protection
ApplicationsCoolant filtration, Oil filtration, Grinding
Dimensions (Approx.)Varies by model (e.g., L × W × H = 800 × 600 × 1100 mm)

Manufacturing Process of Paper Band Filter

  • Roll Support Mechanism: Rollers and a roll holder are added to the input end to hold the filter paper roll.
  • Automation Setup: A gear motor, float switch, and control system are installed to detect liquid level rises (caused by clogging) and initiate the movement of new paper.
  • Filter Media Selection: Non-woven fabric or paper (typically polypropylene or polyester) is chosen based on filtration requirements.
  • Final Assembly & Testing: The unit is assembled to ensure the conveyor operates correctly and the sludge scraper (if used) is positioned.
  • Fabrication of Structure: A durable tank (mild steel, SS 304, or SS 316) is constructed to hold the filtered liquid, usually with an upper horizontal or U-shaped section where the filtration takes place.
  • Conveyor System Installation: A conveyor, often a honeycomb chain or mesh belt, is installed in the upper section to transport the filter media.

Benefits of Paper Band Filter

We are Paper Band Filter Distributors in Chennai, offering all types made with new and upgraded multiple features such as:

  • Better performance of the machines: Clean coolant helps ensure a smooth-running machine and a steady machining precision. Helps minimize machine downtimes and wear.
  • Better Surface Finish: Stops the recirculation of fine particles that influence the quality of machining. Enhances surface finish and quality improvement of the product.
  • Lower Maintenance Costs: Lessens the tank and filtration system manual cleaning. Reduces maintenance work and costs of operation.
  • Effective Filtration: Productively cleanses fine metal particles, sludge and contaminants in coolant and cutting fluids. Guarantees clean reusable coolant to be used in continuous machining.
  • Extended Coolant Life: Minimizes contamination of coolant so that it is long-lived. Reduces the common replacement and waste disposal of coolants.

Applications of Paper Band Filter

As Paper Band Filter Manufacturers in Chennai, our all types are used in various types of industrial sectors such as:

  • Conventional Machine Tools: Applied to the lathes, drilling, milling, and shaping machines to filter cutting fluids. Lengthens the life of the coolants and enhances the general machining.
  • Automotive Industry: Stainless steel paper band filter applied in component production and in grinding. Ensures the upholding of quality and high production levels of coolant.
  • Precision Engineering and Aerospace: Helps in high-precision machining to eliminate fine contaminants. Guarantees precision and high quality of the surface in key parts.
  • Grinding Machines: Paper Band Filtration System mainly applied in surface, cylindrical and centerless grinding machines to eliminate fine grinding mud. Guarantees clean coolant and better surface finish.
  • CNC Machine Tools: Steel Automatic Paper Band Filter used in CNC milling, turning and machining centres as an efficient way of filtering coolant.

Why Choose Us?

  • Effective and Reliable Performance: Our paper band filters are efficient in the removal of fine particles and sludge, hence keeping our coolant clean during continuous processes.
  • Durable and Robust Construction: Produced in such a manner that it lasts a long time. With a design that is intended to work in harsh industrial conditions.
  • Low Maintenance and Easy to Operate: Designed to run automatically with paper movement. Needs very little maintenance and manpower.

Sunshine Technomech is leading Paper Band Filter Manufacturers in Chennai, Suppliers and Distributors in Chennai. Our Paper Band Filters are also quality and efficient in performing the filtration process of impurities and contaminants in industrial fluids that are solid. We are offering total filtration systems that can be used to increase productivity, minimize maintenance expenses and offer cleaner working conditions. Our standard and specially designed designs are provided in response to different process needs and fluid capacities. When our Paper Band Filters are used we are able to enhance fluid quality, downstream equipment, and also streamline industrial processes.

FAQ’s

Paper Band Filters are applicable in the filtering of the water-based coolants, cutting oils, emulsions and other fluids in the processes of industries.

Depending on the level of contamination and working conditions, filter paper is changed. The automatic paper advancement system reduces the use of hand labor and optimizes paper usage.

We offer quality, performance Paper Band Filters that have durable construction, techno-supportive team, low cost and instant after-sales services.

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